Ladder Rail Resin Injection Die General Production Steps (New Die)
project
2e4f83b00a193e88
Normalized: ladder rail resin injection die general production steps new die
moreland_contracts
Entity Properties (gold project table)
project_id
2e4f83b00a193e88
name
Ladder Rail Resin Injection Die General Production Steps (New Die)
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created_at
2026-05-02 02:29:59.020102+00:00
updated_at
2026-05-02 02:29:59.020102+00:00
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billable
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recurring
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squad
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description
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58%
Separation Confidence
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Moderate — a somewhat similar entity exists
100%
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Strong source linkage
Source Mappings (1)
| Source | Source ID | Display Name | Confidence | Method | Status | Actions | |
|---|---|---|---|---|---|---|---|
| moreland_contracts | 729758992da5ce1010097cf6d4d1038b | Ladder Rail Resin Injection Die General Production Steps (New Die) | 1.00 | fuzzy+embedding | Active |
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Source Record
bronze_moreland_contracts_ma_project_contracts
file_hash
729758992da5ce1010097cf6d4d1038b
file_name
Ladder rail die steps[100].docx
file_path
https://morelandpartners.sharepoint.com/sites/MorelandConnect-BusinessDevelopment/_layouts/15/Doc.aspx?sourcedoc=%7BBD3F0B59-0D5A-42B6-AF71-DF03F059D425%7D&file=Ladder%20rail%20die%20steps[100].docx&action=default&mobileredirect=true
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project_name
Ladder Rail Resin Injection Die General Production Steps
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brief_project_description
Production steps for creating a new die for ladder rail resin injection, including milling, grinding, and chrome plating processes.
start_date
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extracted_at
2026-07-02T02:20:59.911285+00:00
raw_text_preview
Ladder Rail Resin Injection Die General Production Steps (New Die)
Note that some steps can be done out of order, or simultaneously with operations on other pieces. This does not contain steps for the various mounting hardware, which is generally fabricated outside and stockpiled for later use.
Order steel for core and cavity (blanchard ground, 56.4" long, 0.100 over finish size).
Rough mill 56" blanks for core & cavities (0.050" over finish size all around).
Stress relieve blanks.
Blanchard grind blanks (0.015/.020" oversize, F & P within .003).
Finish mill blanks (easiest on Okuma 80V, but can be done on Okuma 7VA), including milling ends flat.
Drill blanks (multiple steps, but most done within one program for each half, preferred done on Okuma 7VA).
Mill core bolt pockets as appropriate (generally done as part of drilling programs).
Chamfer blanks (requires extra setup for cavity half; could be done off the machine with new hand beveler).
Tap all threaded holes on tapper.
Grind outside of blanks flat and parallel, to within 0.002” per side of finished size.
Stamp ID numbers and grind remaining stock.
Grind flat areas (top of core, flats on locks, parting lines).
Grind tapered locks & chamfers.
Grind product areas (any remaining flats, side walls, grooves on cores, cap radii on cores, undercuts).
Assemble cavity to core for checks and machining.
Cut 48” cure sections and 8" adaptor sections off (at this point, cure and adaptor sections go on different paths, to converge again at assembly).
Cure section (two pieces: cure core and cure cavity)
Mill cut end to 48" length (leave a few thousandths stock for grinding).
Grind ends.
Mill secondary features (clamp slots, key plate slots with keys, drill mounting holes in slots).
Drill end holes on boring mill.
Drill & spotface thermocouple holes.
EDM burn or mill air gaps.
Bench for chrome (generally ¼” radii both ends). Must match both halves prior to sending either to chrome.
Chrome plate 0.002" minimum.
Check groove
file_created_at
2024-01-23T17:02:14+00:00
file_modified_at
2024-01-23T17:02:14+00:00
created_by
Paul Franke
modified_by
Paul Franke
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